Diy Heavy Duty Drawer Slides

I'm sure this happens to you too. You somehow come across a great dresser (find it at the thrift store, curb, attic, etc.). Its solid wood and has great lines. Then you try to pull out one of the drawers.

Maybe the problem isn't coming out, its trying to put them back in. Either way, you've got some messed up drawer slides. Never fear! I inherited a great, Broyhill dresser from my brother when they were moving a few weeks ago. Actually, it came out of my sweet niece Morgan's room.

My brother warned me it needed some work when he gave it to me. Not so bad on the outside, but the inside was a mess. Of course it got a pretty, painted make-over (which I'll share soon), but I first needed to address the function. All three slide rails were broken beyond repair.

There are dozens of styles of drawer slides available today, but fortunately most old furniture typically uses one of only a handful of styles.

This dresser came with a simple metal, c-shaped channel attached to the bottom of the drawer box.

And screwed to the dresser frame were plastic, t-shaped rails. Since these were the pieces that needed to be recreated, I carefully studied the size and shape, taking measurements on all sides.

I 'll show you how I created 3 replacement rails. To fabricate the rails, start with a 2x6, approximately as long as your dresser is deep, and a table saw.

*Make sure to be very familiar with your table saw and always use eye and ear protection.

Using the existing rail width as a guide, set your fence.

Make 3 passes with your board, creating 3 blanks.

Turn the rail 90 degrees and reset your fence.

Turn each blank 90 degrees and pass through the saw again. At this point, each blank should have the same external dimensions as the original rail. The next step is to shape them into a "T".

Take measurements of the stem.

Set your blade height to the height of the stem.

Cut a channel on either side of the stem width. Move the fence in 1/8th inch and pass the blank through again. Continue to move the fence in and pass the blank through until you've reached the outside edge or removed most of the material. Break off any remaining wood and clean up the cuts with a chisel and some sand paper.

Your blanks should now resemble the shape of the original rail. It's usually okay if its not perfect, but close.

The rails are counter-sunk on the dresser frame a bit, so you need to cut some of the stem to account for that. Place the rail where it will be mounted to the dresser frame and mark with a pencil where frame ends.

Set the height of your blade to 1/8 in. Place the rail perpendicular to the fence and adjust it so your blade lines up with your pencil mark, taking into account the blade width. Just like creating the rail stem, move the fence in at 1/8 in increments and pass the rail through till you reach the end.

It may look a little rough until you clean it up with a chisel or if you're careful, a utility knife. The little pieces clean up easily.

Put the rail in place on the frame. Use a square to make sure its sitting perfectly. Pre-drill a hole through the rail, into the frame. Drive a wood screw, securing the rail to the frame. Depending on the dresser configuration, you may need to screw the other end of the rail to the frame.

Attach the other 2 rails and you're done! Sanding the rails smooth and rubbing on a bit of soap or wax helps the drawer to slide smoothly. I also recommend sealing any small cracks in the wood with some wood glue.

I know I made the steps sound hard and detailed, but I promise I wasn't hard at all! If you are familiar with your table saw and have some scrap wood, you'll never buy replacement drawer slides again!

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Diy Heavy Duty Drawer Slides

Source: https://www.pneumaticaddict.com/2013/08/how-to-build-your-own-drawer-slides.html

Posted by: foltzchai1944.blogspot.com

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